Keys to Optimizing Diesel Generator Reliability

Anyone who has found themselves wondering how to ensure diesel generator reliability may be interested in learning the keys to optimizing a generator’s functionality. Basic, routine maintenance is a major component to generator reliability. There are definitely preventative steps, such as battery checks and cooling system services, that should be taken to ensure efficiency and reliability of generators so that you never find yourself lost in the dark.

How to Maintain Units to Increase Diesel Generator Reliability

There are many keys to optimizing diesel generator reliability. By completing the following types of preventative maintenance as detailed by Cummins Power, your generator will be kept running at maximum efficiency:

  • Regular Inspections: Regular inspections of a unit will come in handy in recognizing any potential issues and fixing them before a serious issue occurs. Inspections should include checking the exhaust system, fuel system, and DC electrical system. The engine should also be checked for fluid levels, oil pressure and coolant temperatures.
  • Lubrication Service: The oil level of your unit’s engine should always be as close to full as possible. Check the engine oil level while the unit is shut down to make sure you get an accurate reading, and be sure to replenish and change oil as needed. Replacing the oil filter regularly will also help to keep your generator’s engine well-lubricated.
  • Cooling System Service: Coolant levels should also be checked during routine maintenance; ideally coolant levels should be kept at about 3/4-inch below the radiator cap lower sealing surface.
  • Fuel System Service: Since diesel is a fuel that is subject to deterioration and contamination over time, it’s important to only store as much fuel as you can use within a year. Servicing of fuel systems should include draining fuel filters and draining water vapor and sediment gathered in the tank.
  • Battery Check: One of the most common generator problems is related to battery failure. While testing the battery, make sure it is fully charged and keep an eye out for any corrosive leaks. Be sure to gently wipe dirt and debris from battery surface as well to prevent damage. Batteries should be replaced when they can no longer hold a proper charge.

Preventative maintenance is not only key to ensuring generator reliability, but also to keeping costs down. By preventing serious issues from occurring by fixing damage as soon as it is spotted, costly repairs are kept at a minimum.

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